Basic Info.
Specification
1450mm(L) x 1250mm(W) x 1540(H)mm
Product Description
Description
1. Product Functions:
CC a high precision automatic solder paste screen printer designed for high precision screen printing or stencil printing in SMT industry.
2. Product Features:
a) Wide spectrums for PCB sizes from 50mm x 50mm to 400mm x 340mm and PCB thickness from 0.6mm to 6mm.
b) High printing accuracy
1. High positioning accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm.
2. Support glue printing
c) Automatic control improves production efficiency, quality control and cost saving:
1. Automatic stencil positioning
2. Automatic PCB calibration
3. Automatic adjustment of squeegee pressure
4. Automatic printing
5. Automatic stencil cleaning (dry-type, wet-type and vacuum-type)
d) Adopt company independently developed suspended print head and automatic pressure adjustment system. Support on-line real time pressure feedback and automatic squeegee pressure balancing. Accurate pressure control ensures perfect forming effect of solder paste.
e) Programmable motor controls separation speed and distance among the squeegee, stencil and substrates, to realize multi-method separation.
f) Multi-functional PCB fixed positioning system, convenient and accurate PCB positioning.
g) Upward and downward visual positioning.
h) Built-in image processing system
i) Support 2D,SPC functions
3. Applicable pitches of Components
a) SMT Components such as resistors, capacitors, inductors, diode and triode: 01005, 0201, 0402, 0603, 0805, 1206 and other specifications.
b) IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3 mm; support BGA, CSP packaging, min. ball diameter of 0.2 mm ;
c) Printing size:50mm x 50mm ~400 mm x 340 mm
d) PCB Thickness: 0.6mm ~ 6mm e) FPC Thickness: thickness<= 0.6 mm (excluding jig)
4. Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, medical power equipment, aerospace and aviation, besides general electronics products
Specification
*The following data is obtained under ambient temperature of 25 ºCand humidity of 60%
Items | | Parameter |
Repeat Position Accuracy | ±0.008mm |
Printing Accuracy | ±0.015mm |
Cycle Time | <8s (Excluding Printing & Cleaning) |
Products Changeover | <5Min |
Screen Stencil Size/Min | 470mm X 370mm |
Screen Stencil Size/Max | 737mm X 737mm |
Screen Stencil Size/Thickness | 20mm ~ 40mm |
PCB Size/Min | 50X50mm |
PCB Size/Max | 450X340mm |
PCB Thickness | 0.6~6mm |
PCB Warpage Ratio | <1%(Based on diagonal length) |
Bottom of Board Size | 13mm(standard configuration),25mm(optional configuration) |
Edge of Board Size | 3mm |
Transport Height | 900±40mm |
Transport Direction | Left-Right; Right-Left; Left-Left; Right-Right |
Transport Speed | 100-1500mm/sec Programmable |
Board Location | Support System | Magnetic pin/Side support block/Flexible automatic pin(optional) |
Clamping System | Elastic side clamping/Vacuum nozzle/Elastic Z-direction tablet (Optional) |
Print head | Programmable pressure control air cylinder |
Squeegee Speed | 10~200mm/sec |
Squeegee Pressure | 0~0.5MPa with adjustable pressure reducing meter valve (Standard)/ 0-15kg programmable(Optional closed-loop pressure feedback system) |
Squeegee Angle | 60°(Standard)/55°/45° |
Squeegee Type | Steel squeegee (standard), rubber squeegee, other types of squeegee customizable |
Stencil Separation Speed | 0.01~10mm/secProgrammable |
Cleaning Method | Dry-type, wet-type, vacuum-type ( Programmable combination of Cleaning methods) |
Table Adjustment Range | X: ±4mm;Y:±6mm;θ:±2° |
Type of Image Fiducial Mark | Standard geometry shape of fiducial mark, bonding pad / stencil hole |
Camera System | Single digital camera with upward/downward vision system |
Air Pressure | 4~6Kg/cm2 |
Air Consumption | Approx0.07m3 /min |
Control Method | PC Control |
Power Supply | AC:220±10%,50/60HZ 1Φ 1.5KW |
Machine Dimensions | 1450mm(L) x 1250mm(W) x 1540(H)mm (excluding the height of indicating lighthouse) |
Weight | Approx:1100Kg |
Operation Temperature | -20°C ~ +45°C |
Operation Humidity | 30%~60% |
Configuration
1. Integrated air cylinder pressure automatic adjustment and motor driving suspended print head.
a) Programmable automatic pressure adjustment system ensures accurate pressure control.
b) Pressures of front and rear squeegees are separately adjusted to compensate pressure imbalance caused by fatigue deformation of squeegee to prevent from different printing quality between front and rear squeegee.
c) Programmable motor controls the separation speed and distance.
2. Standard stainless steel squeegee with unique design to improve the lifespan of squeegee blade.
3. Vision alignment system
4. Table X/Y/θ automatic alignment system
5. PCB clamping and support system:
a) Magnetic pins
b) PCB flexible side clamping system to ensure no bending and deformation during PCB clamping
c) Strong vacuum suction plates
a) Lifting mechanical arm(optional)
d) Flexible automatic pin(optional)
6. Z-axis table lifting with four guide rails to ensure the stable movement of the table.
7. NC slide way adjustment for conveyor width and speed
8. Dry-type, wet-type and vacuum-type with arbitrary combination for stencil cleaning system.
9. System Requirements: IPC (Industrial Personal Computer) with Windows XP System
10. Built-in software diagnosis system.
11. Support 2D, SPC software function 12. Standard SMEMA port.
Structure
Address:
Room 8005, B Block, Haoyunlai Business Building, Liutang Road, Baoan District, Shenzhen, Guangdong, China
Business Type:
Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Consumer Electronics, Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Toys
Management System Certification:
BSCI
Company Introduction:
GS-SMT Ltd (Global Soul Limited) is a is a professional high-tech enterprise based in Shenzhen, which specilizes in providing Surface Mount Technology (SMT ) service.
Our products mainly include SMT Used Equipments and Accessories.
SMT spare parts:
Feeder, feeder parts, machine parts, nozzles, filter, dispenser, belt, Feeder Carts, AI part, etc. We have good source and large ready stock for major brand SMT automotive spare parts.
SMT USED Equipments:
We offer services to sales used Equipment for most major brands of electronic assembly equipments, such as FUJI, Hitachi, Juki, Panasonic(KME), Assembleon(Phillips), SANYO, SIPLACE(Siemens), Universal, DEK, I pulse, and YAMAHA. If you plan to buy any kinds of SMT used machine, please send the inquire.
SMT repair service:
We offer repair service for SMT spare parts, such and main board, valve, motor, camera, driver … ...
We sincerely welcome customers from all parts of world to contact us for further information. To learn more about what we can do for you, please feel free to contact us at any time. We are looking forward to establishing a good and long-term business relationship with you!